Finally got the basics together with a coat of primer. Some 1/29 People standing in front. Need some glass in the windows and an interior, some shingles on the roof and other details but the basic shell is coming off the router pretty well now. Still needs some tweaking to get a good solid production run but it’s coming together nicely.

Man, my o-flute-upcut carbide bit does some clean work on .125 inch styrene! This is the design from a few posts down, cut out with the CNC. A waterproof R/C servo provides the automation. The arm has one super magnet, the wheel on the servo has two. The idea here is that you can throw the lever manually to control a turnout but that it also remains at all times under control of the computer.

That’s the plan anyhow. The magnets are those little really powerful ones. They act like a ‘clutch’ in this situation. So far it works on the bench but the real world is another story, I’m not quite there yet. I need to install them on my three turnouts and stick them out in the cold rain for some testing.

dollar-sm

It’s a learning curve but I’m getting there. Here is the basic storefront and one side of the dollar saver general store. Mr Big checks out the sign. I still have resin casts and a couple of molds to complete, the ones shown are obviously not up to par. I’ve been through about 12 sheets of 18×18 inch 1/8 ply to get here but I must say, this is the BEST machine I have ever bought. I just got a set of 1/32 inch carbide bits, they work GREAT and give a super smooth finish, the letters were all cut with that bit.

My (revised) idea for a switch machine. I want to be able to manually throw the switch or have the servo (computer) take over and set it. One wheel is bound to the servo, the other connects to the turnout throw. Magnets provide the ‘clutch’ effect. You can move the lever by hand to throw the switch or rotate the servo to ‘catch’ the magnet on the free servo wheel. I have a 2D design roughed out as well. I’ll attempt to cut that out with my 3D router but I need to get some 1/32 inch bits first.

Super PID speed controller online and tested. Works GREAT! I built a custom enclosure out of styrene and did some surgery on the router to get the sensor positioned and the innards rewired. Way worth the effort.

I am almost ready to do some cutting, just need to get the vacuum system online and finalize my tool paths. Awesome.

Installing the Super PID into my router. Once I have this hooked up and running, I’ll be able to dial in any cutting speed within a couple of rpm. Sweet. That, coupled with the right bit should let me cut, carve and engrave wood, plastic and acrylic materials. Quite a learning curve here but it’s way fun.

3guys-sm

I think I have too many irons in the fire sometimes but here is the latest shipment from Shapeways. On the left is a 1:20 scale print of my trusty foreman model, in the middle is the secretary/waitress in 1:24 and to the right is the conductor in 1:29. I’m very happy with the quality of the foreman fellow in the larger size, the details are quite good. The waitress was a real pain to get printable but she came out pretty good too. The Conductor in 1:29 had to be printed in the ‘detail’ plastic but it was worth it I think.

I have a store front on Shapeways now – Blueridge Engineering